| Rating Parameters |
| Voltage |
| Common 60hz voltages for single-phase motors are 115 volt, 230 volt,
and 115/230 volt.
Common 60hz voltages for three-phase motors are 230 volt, 460 volt and
230/460 volt. Two hundred volt and 575 volt motors are sometimes
encountered. In prior NEMA standards these voltages were listed as 208 or
220/440 or 550 volts. Motors with these voltages on the nameplate can
safely be replaced by motors having the current standard marking of 200 or
208-230/460 or 575 volts, respectively.
Motors rated 115/208-230 volt and 208-230/460 volt, in most cases will
operate satisfactorily at 208 volts, but the torque will be 20% - 25%
lower. Operating below 208 volts may require a 208 volt (or 200 volt)
motor or the use of the next higher horsepower, standard voltage
motor. |
| Current (Amps) |
| In comparing motor types, the full load amps and/or service factor amps
are key parameters for determining the proper loading on the motor. For
example, never replace a PSC type motor with shaded pole type as the
latter's will not normally be 50% - 60% higher. Compare PSC with PSC,
capacitor start, and so forth. |
| Hertz Frequency |
|
In North America 60 hz (cycles) is the common power source. However most of the rest of the world is supplied with 50 hz power. |
| HORSEPOWER |
| Exactly 746 watts of electrical power will produce 1 HP if a motor
could operate at 100% efficiency, but of course no motor is 100%
efficient. A 1 HP motor operating at 84% efficiency will have a total watt
consumption of 888 watts. This amounts to 746 watts of usable power and
142 watts loss due to heat, friction, etc. (888 x .84 = 746 = 1 HP). |
| Horsepower can also be calculated if torque is known, using one of
these formulas: |
|
HP = |
Torque (lb-ft) x RPM |
|
5,250 |
|
HP = |
Torque (oz-ft) x RPM |
| 84,000 |
|
HP = |
Torque (in-lbs) x RPM |
| 63,000 |
|
| Torque |
|
The turning effort or force applied to a shaft, usually expressed in
inch-pounds or inch-ounces for fractional or sub-fractional HP motors.
Starting Torque: Force
produced by a motor as it begins to turn from standstill and accelerate
(sometimes called locked rotor torque).
Full Load Torque: The force produced by a
motor running at rated full-load speed at rated horsepower.
Breakdown Torque: The
maximum torque a motor will develop under increasing load conditions
without an abrupt drop in speed and power (sometimes called pull-out
torque).
Pull-Up Torque: The minimum torque delivered
by a motor between zero and the rated RPM, equal to the maximum load a
motor can accelerate to rated RPM.
NEMA Locked Rotor: For three phase motors, 60Hz & 50Hz at
rated voltage. (Design B torques in black; Design C torques in blue) |
|
| HP |
LOCKED ROTOR TORQUE
% of Full
Load |
| 3600 RPM |
1800 RPM |
1200 RPM |
900 RPM |
| 1/2 |
|
|
|
|
|
140 |
|
| 3/4 |
|
|
|
175 |
|
135 |
|
| 1 |
|
275 |
285 |
170 |
255 |
135 |
225 |
| 1 1/2 |
175 |
250 |
285 |
165 |
250 |
130 |
225 |
| 2 |
170 |
235 |
285 |
160 |
250 |
130 |
225 |
| 3 |
160 |
215 |
270 |
155 |
250 |
130 |
225 |
| 5 |
150 |
185 |
255 |
150 |
250 |
130 |
225 |
| 7 1/2 |
140 |
175 |
250 |
150 |
225 |
125 |
200 |
| 10 |
135 |
65 |
250 |
150 |
225 |
125 |
200 |
| 15 |
130 |
160 |
225 |
140 |
210 |
125 |
200 |
| 20 |
130 |
150 |
200 |
135 |
200 |
125 |
200 |
| 25 |
130 |
150 |
200 |
135 |
200 |
125 |
200 |
| 30 |
130 |
150 |
200 |
135 |
200 |
125 |
200 |
| 40 |
125 |
140 |
200 |
130 |
200 |
125 |
200 |
| 50 |
120 |
140 |
200 |
135 |
200 |
125 |
200 |
| 60 |
120 |
140 |
200 |
135 |
200 |
125 |
200 |
| 75 |
105 |
140 |
200 |
135 |
200 |
125 |
200 |
| 100 |
105 |
125 |
200 |
125 |
200 |
125 |
200 |
| 125 |
100 |
110 |
200 |
125 |
200 |
120 |
200 |
| 150 |
100 |
110 |
200 |
120 |
200 |
120 |
200 |
| 200 |
100 |
100 |
200 |
120 |
200 |
120 |
200 |
| 250 |
70 |
80 |
|
100 |
|
100 |
200 |
| 300 |
70 |
80 |
100 |
|
|
|
|
| 350 |
70 |
80 |
100 |
|
|
|
|
| 400 |
70 |
80 |
|
|
|
|
|
| 450 |
70 |
80 |
|
|
|
|
|
| 500 |
70 |
80 |
|
|
|
|
|
|
| Breakdown: For three phase motors, 60Hz & 50Hz at rated
voltage. |
| HP |
BREAKDOWN TORQUE % of Full Load |
| 3600 RPM |
1800 RPM |
1200 RPM |
900
RPM |
| 1/2 |
|
|
|
|
|
225 |
|
| 3/4 |
|
|
|
275 |
|
220 |
|
| 1 |
|
300 |
200 |
265 |
225 |
215 |
200 |
| 1 1/2 |
250 |
280 |
200 |
250 |
225 |
210 |
200 |
| 2 |
240 |
270 |
200 |
240 |
225 |
210 |
200 |
| 3 |
230 |
250 |
200 |
230 |
225 |
205 |
200 |
| 5 |
215 |
225 |
200 |
215 |
200 |
205 |
200 |
| 7 1/2 |
200 |
215 |
200 |
205 |
190 |
125 |
190 |
| 10 |
200 |
200 |
200 |
200 |
190 |
200 |
190 |
| 15 |
200 |
200 |
200 |
200 |
190 |
200 |
190 |
| 20 |
200 |
200 |
190 |
200 |
190 |
200 |
190 |
| 25 |
200 |
200 |
190 |
200 |
190 |
200 |
190 |
| 30 |
200 |
200 |
190 |
200 |
190 |
200 |
190 |
| 40 |
200 |
200 |
190 |
200 |
190 |
200 |
190 |
| 50 |
200 |
200 |
190 |
200 |
190 |
200 |
190 |
| 60 |
200 |
200 |
190 |
200 |
190 |
200 |
190 |
| 75 |
200 |
200 |
190 |
200 |
190 |
200 |
190 |
| 100 |
200 |
200 |
190 |
200 |
190 |
200 |
190 |
| 125 |
200 |
200 |
190 |
200 |
190 |
200 |
190 |
| 150 |
200 |
200 |
190 |
200 |
190 |
200 |
190 |
| 200 |
200 |
200 |
190 |
175 |
|
175 |
|
| 250 |
175 |
175 |
175 |
|
|
|
|
| 300 |
175 |
175 |
175 |
|
|
|
|
| 350 |
175 |
175 |
|
|
|
|
|
| 400 |
175 |
175 |
|
|
|
|
|
| 450 |
175 |
175 |
|
|
|
|
|
| 500 |
175 |
175 |
|
|
|
|
|
|
|
| Speeds |
| The approximate RPM at rated load for small and medium motors operating
at 60 hz and 50 hz at rated volts are as follows: |
| |
60hz |
50hz |
Synch. Speed |
| 2 Pole |
3450 |
2850 |
3600 |
| 4 Pole |
1725 |
1425 |
1800 |
| 6 Pole |
1140 |
950 |
1200 |
| 8 Pole |
850 |
700 |
900 | |
| |
| Synchronous speed (no-load) can be determined by this
formula: |
| Frequency (hertz) x 120 / Number of Poles |
| Insulation Class |
| Insulation systems are rated by standard NEMA classifications according
to maximum allowable operating temperatures. They are as follows: |
| Class |
Maximum Allowed |
Temperature (*) |
| A |
105º
C |
221º
F |
| B |
130º C |
266º F |
| F |
155º C |
311º F |
| H |
180º C |
356º
F |
|
|
Generally, replace a motor with one having an equal or higher
insulation class. Replacement with one of lower temperature rating could
result in premature failure of the motor. Each 10° C rise above these
ratings can reduce the motor's service life by one half. |
| |
| Service Factor |
|
The service factor (SF) is a measure of continuous overload capacity at
which a motor can operate without overload or damage, provided the other
design parameters such as rated voltage, frequency and ambient temperature
are within norms. Example: a 3/4 HP motor with a 1.15 SF can operate at
.86 HP, (.75 HP x 1.15 = 862 HP) without overheating or otherwise damaging
the motor if rated voltage and frequency are supplied at the motor's
leads. Some motors, including most LEESON motors, have higher service
factors than the NEMA standard. |
It is not uncommon for the original equipment manufacturer (OEM) to
load the motor to its maximum load capability (service factor). For this
reason, do not replace a motor with one of the same nameplate horsepower
but with a lower service factor. Always make certain that the replacement
motor has a maximum HP rating (rated HP x SF) equal to or higher than that
which it replaces. Multiply the horsepower by the service factor for
determining maximum potential loading.
For easy reference, standard NEMA service factors for various
horsepower motors and motor speeds are shown in this table. |
|
NEMA Service Factor at Synchronous Speed (RPM) FOR DRIP PROOF
MOTORS |
| HP |
3600 |
1800 |
1200 |
900 |
| 1/6,1/4,1/3 |
1.35 |
1.35 |
1.35 |
1.35 |
| 1/6 |
1.25 |
1.25 |
1.25 |
1.25 |
| 3/4 |
1.25 |
1.25 |
1.15 |
1.15 |
| 1 |
1.25 |
1.15 |
1.15 |
1.15 |
| 1 1/2 up |
1.115 |
1.15 |
1.15 |
1.15 |
|
| |
| The NEMA standard service factor for totally enclosed motors is 1.0.
However, many manufacturers build TEFC motors with 1.15 service factors. |
|
| Capacitors |
|
Capacitors are used on single-phase induction motors except
shaded-pole, split-phase and polyphase. Start capacitors are designed to
stay in circuit a very short time (3-5 seconds), while run capacitance are
permanently in circuit. Capacitors are rated by capacitance and voltage.
Never use a capacitor with lower capacitance or voltage ratings for
replacement. A higher voltage is acceptable. |
| |
| Efficiency |
| A motor's efficiency is a measurement of useful work produced by the
motor versus the energy that it consumes (heat and friction). An 84%
efficient motor with a total watt draw of 400W produces 336 watts of
useful energy (400 x .84 = .336W). The 64 watts lost (400 - 336 = 64W)
becomes heat. |
| |
| Thermal Protection |
| Thermal Protection (overload) |
|
A thermal protector, automatic or manual, mounted in the end frame or
on a winding, is designed to prevent a motor from getting too hot, causing
possible fire or damage to the motor. Protectors are generally current and
temperature sensitive. Some motors have no inherent protector, but they
should have protection provided in the overall system's design for safety.
Never bypass a protector because of nuisance tripping. This is generally
an indication of some other problem, such as overloading or lack of proper
ventilation. Never replace nor choose an automatic-reset thermal overload
protected motor for an application where the driven load could cause
personal injury if the motor should restart unexpectedly. Only
manual-reset thermal overloads should be used in such applications. |
| Basic types of overload protectors include: |
Automatic Reset : After the motor cools, this line-interrupting
protector automatically restores power. It should not be used where
unexpected restarting would be hazardous.
Manual Reset : This line-interrupting protector has an external
button that must be pushed to restore power to the motor. Use where
unexpected restarting would be hazardous, as on saws, conveyors,
compressors and other machinery.
Resistance Temperature Detectors : Precision-calibrated
resistors are mounted in the motor and are used in conjunction with an
instrument supplied by the customer to detect high temperatures. |
|
| Circuit Wiring |
| All wiring and electrical connections should comply with the National
Electrical Code (NEC) and with local codes and practices. Undersized wire
between the motor and the power source will limit the starting and load
carrying abilities of the motor. The recommended copper wire and
transformer size are shown in Chart 1 and Chart 2. |
| Chart 1 - Single Phase Motors ( 230 VOLTS ) |
| Transformer |
Distance - Motor to
Transformer (Feet) |
| HP |
kVA |
100 |
150 |
200 |
300 |
500 |
| 1.5 |
3 |
10 |
8 |
8 |
6 |
4 |
| 2 |
3 |
10 |
8 |
8 |
8 |
4 |
| 3 |
5 |
8 |
8 |
8 |
4 |
2 |
| 5 |
7.5 |
6 |
4 |
4 |
2 |
0 |
| 7.5 |
10 |
6 |
4 |
3 |
1 |
0 |
| |
WIRE
GAGE | |
| |
| Chart 2 - Three Phase Motors ( 230 & 460 VOLTS ) |
| Transformer |
Distance - Motor to
Transformer (Feet) |
| HP |
Volts |
kVA |
100 |
150 |
200 |
300 |
500 |
| 1.5 |
230 |
3 |
12 |
12 |
12 |
12 |
10 |
| 2 |
460 |
3 |
12 |
12 |
12 |
12 |
12 |
| 3 |
230 |
3 |
12 |
12 |
12 |
10 |
8 |
| 2 |
460 |
3 |
12 |
12 |
12 |
12 |
12 |
| 3 |
230 |
5 |
12 |
10 |
10 |
8 |
6 |
| 3 |
460 |
5 |
12 |
12 |
12 |
12 |
10 |
| 5 |
230 |
7.5 |
10 |
8 |
8 |
6 |
4 |
| 5 |
460 |
7.5 |
12 |
12 |
12 |
10 |
8 |
| 7.5 |
230 |
10 |
8 |
6 |
6 |
4 |
2 |
| 7.5 |
460 |
10 |
12 |
12 |
12 |
10 |
8 |
| 10 |
230 |
15 |
6 |
4 |
4 |
4 |
1 |
| 10 |
460 |
15 |
12 |
12 |
12 |
10 |
8 |
| 15 |
230 |
20 |
4 |
4 |
4 |
2 |
0 |
| 15 |
460 |
20 |
12 |
10 |
10 |
8 |
6 |
| 20 |
230 |
* |
4 |
2 |
2 |
1 |
0 |
| 20 |
460 |
* |
10 |
8 |
8 |
6 |
4 |
| 25 |
230 |
* |
2 |
2 |
2 |
0 |
0 |
| 30 |
230 |
* |
2 |
1 |
1 |
0 |
0 |
| 30 |
460 |
* |
8 |
6 |
6 |
4 |
2 |
| 40 |
230 |
* |
1 |
0 |
0 |
0 |
0 |
| 50 |
230 |
* |
1 |
0 |
0 |
0 |
0 |
| 50 |
460 |
* |
4 |
4 |
2 |
2 |
0 |
| 30 |
230 |
* |
1 |
0 |
0 |
0 |
0 |
| 60 |
460 |
* |
4 |
2 |
2 |
0 |
0 |
| 75 |
230 |
* |
0 |
0 |
0 |
0 |
0 |
| 75 |
460 |
* |
4 |
2 |
2 |
0 |
0 |
* - Consult Local
Power Company |
GAGE of
WIRE |
|
|
| Speed Electric Drives |
Reliable, easy-to-use units are available today for controlling the
speed of AC and DC industrial motors. Both types use solid state devices
for power control. DC drives are the more straightforward, commonly using
silicon controlled rectifiers (SCR's) to convert AC line voltage to
controlled DC voltage, which is then applied to the armature of a direct
current motor. The more voltage applied to the armature, the faster it
will turn. DC drives of this type represent an excellent value for motors
up to approximately 3 HP, allowing 60:1 speed regulation and full torque
even at reduced speeds. The most common type of AC drive today begins much
the same way as a DC drive does - by rectifying "pulsing" AC line voltage
to pulse-free DC voltage. However, instead of outputting the DC voltage,
the AC drive must re-introduce pulses into the output in order to meet the
needs of an AC motor.
This is done using solid-state switches, such as insulated gate bipolar
transistors (IGBT's) or gate turn off SCR's (GTO's). The result is a
control technique known as pulse width modulation (PWM), perhaps the most
highly regarded type of AC drive for many industrial applications. Motor
speed varies with the frequency of the pulses introduced into the output
voltage.
Pulse width modulated AC drives offer an extremely wide speed range, a
host of control functions including programmable acceleration and
deceleration ramps and several preset speeds, excellent energy efficiency
and, in many cases, speed and torque precision equal to or closely
approaching that of a DC system. Perhaps the major reason for their
growing popularity, however, is their ability to work with the wide range
of AC induction motors available for industry, usually at a price
competitive with that of a DC drive package. |
|